Application: Automotive Casting Parts
Machine: Two FA450 Machining Centers
Turnkey Solution Summary:
Large, thin aluminum front engine cover parts manufacturing. The part required a flatness of .150 mm on the large -A- datum face. to 2.0 CPK. The face was generated with a 4” diameter, four PCD insert, face mill cutting at 9,500 RPM. The hydraulic fixture utilized [...]
Application: Cast Iron Forgings
Machine: One FH60 machining center with six station pallet pool with turnkey.
Turnkey Solution Summary:
Eight different parts – two processes / fixtures per part for sixteen part turnkey total
Three bores, 22″ long body, .010 held on all [...]
Application: Automotive Parts: Exhaust Manifolds, Diesel Engine Cast Iron Crankcases
Machine: Two FH55 Machine Centers
Turnkey Solution Summary:
Toyoda supplied a turnkey package for the production of exhaust manifolds. The turnkey package included complete tooling, fixturing, programming and run off at the customers facility.
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Application: Ore and Petroleum Mining and Drilling Parts
Machine: Four FA550 Machining Centers with special extended guards and Tsudakoma – C-Axis table; and, Three Turnkeys representing “family” parts for Ore and Petroleum mining and drilling.
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Application: Parking gears, output shaft, side gears, and differential carriers
Machine: Four (4) GT44
Turnkey Solution Summary:
* Five (5) part Turnkeys
* Parking gears
* Output shaft (hard 60 R/C turning-eliminate grinding)
* Two (2) side gears
* Differential Carrier – OP30
Application: Gun Receiver
Machine: One (1) FA400 Machining Center
Turnkey Solution Summary:
-One (1) manual fixture; eight (8) OP 10 Stations; eight (8) OP20 Stations
-All necessary tooling
-CNC Programs
-Runoff Requirements
