Toyoda Machinery is the only manufacturer that offers a four-position tool changer or revolver within the tool magazine on its machining centers equipped with Matrix Magazines. The four-position tool changer greatly maximizes machine productivity and cycle time.
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Toyoda’s UX570 5-Axis Vertical Machining Center features an A and C axis to utilize a highly rigid trunnion structure to create a highly reliable machining structure. The Y-axis dual ball screw drive suppresses vibrations during heavy cutting, and the stable Y-axis feed is created by utilizing a center-of-gravity drive. A high torque built-in motor is equipped on a DD (direct drive) table, making high speed indexing possible.
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Application: Automotive Parts: Exhaust Manifolds, Diesel Engine Cast Iron Crankcases
Machine: Two FH55 Machine Centers
Turnkey Solution Summary:
Toyoda supplied a turnkey package for the production of exhaust manifolds. The turnkey package included complete tooling, fixturing, programming and run off at the customers facility.
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Application: Ore and Petroleum Mining and Drilling Parts
Machine: Four FA550 Machining Centers with special extended guards and Tsudakoma – C-Axis table; and, Three Turnkeys representing “family” parts for Ore and Petroleum mining and drilling.
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One Toyoda service team member recently spent three months learning the hand scraping technique. The practice is very labor-intensive, and requires areas to be hand-scraped and fit together to ensure precise geometric alignment of the machine tool. The process allows for true tolerances and long machine tool life.
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Application: Aluminum aircraft crankcases
Machine: One (1) FH630SX Machining Center
Turnkey Solution Summary: 308 Tool Storage Magazine with four position Indexing Turret, Coolant Thru Spindle System for 15,000 RAM Spindle, Linear Scale Feedback for X, Y and Z Axes, Six different aluminum aircraft crankcases
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